Lincoln Aviator (UN152; 2002 – 2003) – fuse and relay box diagram

Lincoln Aviator (UN152; 2002 – 2003) – fuse and relay box diagram

Year of production: 2002, 2003

This article focuses on the first-generation Lincoln Aviator (UN152), manufactured between 2002 and 2005. It includes fuse box diagrams for the 2002 and 2003 models, provides information on the location of the fuse panels within the vehicle, and explains the function and layout of each fuse and relay.

 

Passenger compartment fuse panel

Fuse box location

The fuse panel is located under the instrument panel to the left of the steering column. The relays are located on the reverse side of the passenger compartment fuse panel. To access the relays, you must remove the fuse panel.

 

Fuse box diagram

Lincoln Aviator (UN152; 2002 - 2003) - fuse box diagram - passenger compartment box
Lincoln Aviator (UN152; 2002 – 2003) – fuse box diagram – passenger compartment box

 

Assignment of the fuses in the Instrument panel (2002 – 2003)

Amp Rating Description
1 30A Moonroof, Driver seat switch
2 10A VAPS module, Memory seat module, Body security module, TPMS
3 20A Radio, Navigation
4 5A Front wiper module
5 15A Flasher relay (turn/hazards)
6 5A Power antenna, Radio, Moonroof motor, Driver window motor, Navigation
7 15A Heated mirrors, DEATC module
8 5A Daytime Running Lamps (DRL) module
9 10A Back-up lamps (DTRS)
10 10A Heated backlight relay coil, Climate seat modules, Auxiliary A/C temperature blend/mode actuator, A/C clutch relay contact
11 20A Not used (spare)
12 15A Restraints module
13 10A Brake shift interlock
14 5A Cornering lamps
15 5A Instrument cluster, Rear wiper module, TPMS
16 15A Cigar lighter, OBD II, Liftgate release relay coil and contacts
17 15A Delayed accessory relay coil, Battery saver relay coil and contacts
18 5A Not used (spare)
19 15A Washer pump
20 5A Shifter, Clock, Power mirror switch, DVD
21 10A Brake pressure switch (ABS), IVD switch, Flasher relay
22 10A ABS module
23 5A Sunload/Autolamp sensor (SecuriLock transceiver LED)
24 20A Subwoofer, Navigation
25 5A Puddle lamp relay coil, Trailer tow batten charge relay coil
26 5A SecuriLock transceiver
27 5A Rear park assist, VAPS module
28 5A Radio, Navigation
29 10A DTRS, Feed to Fuse 28
30 5A Instrument cluster, Compass module, Auxiliary A/C relay coil

 

Relay in passeneger compartment (located on the reverse side of the fuse box)

Relay box diagram

Lincoln Aviator (UN152; 2002 - 2003) - fuse box diagram - passenger compartment box (relay)
Lincoln Aviator (UN152; 2002 – 2003) – fuse box diagram – passenger compartment box (relay)

 

Assignment of the relays in the Instrument panel (2002 – 2003)

Relay № Description
1 Flasher relay
2 Heated backlight relay
3 Delayed accessory relay
4 Open
5 Batteiy saver relay
6 Open
7 Open

 

Engine compartment (power distribution box)

Fuse box diagram

Lincoln Aviator (UN152; 2002 - 2003) - fuse box diagram - engine compartment box
Lincoln Aviator (UN152; 2002 – 2003) – fuse box diagram – engine compartment box

 

Assignment of the fuses in the engine compartment (2002 – 2003)

Amp Rating Description
1 60A PJB
2 30A Door locks (BSM)
3 Not used
4 40A Heated backlight/mirrors
5 40A Anti-lock Brake System (ABS) module (pump)
6 60A Delayed accessory
7 20A DRL module
8 20A Electric cooling fan
9 20A Headlamp switch
10 30A ABS module (valves)
11 40A PTEC relay contacts
12 50A Ignition/Starter relay
13 40A Trailer tow relays
14 15 A Brake lamp feed
15 10A Keep alive power (PTEC/cluster/DEATC)
16 20A Power point #3
17 20A Rear wiper module
18 20A 4×4 module
19 30A Driver window motor
20 30A Electric trailer brakes
21 30A Memory seat module
22 20A Main exterior lamps (low beam headlamps, high beam headlamps, fog lamps)
23 30A Ignition switch
24 20A Horn relay
25 20A Power point #1
26 20A Fuel pump relay contacts
27 20A Trailer tow lamps
28 20A Power point #2
29 60A PJB
30 30A Front wiper module
31 30A Climate-controlled seats modules
32 30A Passenger seat switch
33 30A Auxiliary blower motor
34 20A Right HID relay
35 20A Left HID relay
36 40A Blower motor
37 15 A A/C clutch relay, TXV, Transmission, Speed control
38 15 A HEGO, VMV, Canister vent, IMCC-LSRC, Heated PCV, EGR module
39 15 A Injectors
40 15 A PTEC, Mass Air Flow (MAF) sensor, Fuel pump relay
41 25A Coil on plug, PTEC relay
42 10A Right low beam (halogen)
43 10A Left low beam (halogen)
44 15 A Fog lamp relay
45 2A Brake Pressure Switch
46 20A High beam
47 Horn relay
48 Fuel pump relay
49 High beam relay
50 Fog lamp relay
51 Not used
52 A/C clutch relay
53 Trailer tow right turn relay
54 Trailer tow left turn relay
55 Blower motor relay
56 Starter motor relay
57 PTEC relay
58 Ignition relay
59 Driver brake applied relay
60 PCM diode
61 A/C clutch diode
62 30A Power windows (Circuit breaker)

Auxiliary relay box

Relay box diagram

Lincoln Aviator (UN152; 2002 - 2003) - fuse box diagram - engine compartment box - auxiliary relay box
Lincoln Aviator (UN152; 2002 – 2003) – fuse box diagram – engine compartment box – auxiliary relay box

 

Assignment of the fuses in the auxiliary relay box (2002 – 2003)

Relay № Description
64 Right HID relay
65 Left HID relay
66 EDF relay

 

Rear relay box

Relay box location

The relay box is located on the rear passenger side quarter trim panel.

 

Relay box diagram

Lincoln Aviator (UN152; 2002 - 2003) - fuse box diagram - rear compartment box
Lincoln Aviator (UN152; 2002 – 2003) – fuse box diagram – rear compartment box

 

Assignment of the fuses in the rear relay box (2002 – 2003)

Relay № Description
1 Liftgate release solenoid
2 Open
3 Open
4 Trailer tow back-up lamps
5 Open
6 Open
7 Trailer tow battery charge
8 Trailer tow park lamps
9 Open
10 2003: Puddle lamps
2004-2005: Open
Diode 11 Open
Diode 12 Open

 

WARNING: Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.

Volkswagen Polo (9N; 2002 – 2009) – fuse and relay box diagram

Volkswagen Polo (9N; 2002 – 2009) – fuse and relay box diagram

Year od production:2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

 

This article covers the fourth-generation Volkswagen Polo (Mk4/9N), manufactured between 2002 and 2009. It includes fuse box diagrams for models from 2002 through 2009, provides details on the location of the fuse panels within the vehicle, and explains the function and layout of each fuse and relay.

Passenger Compartment Fuse Box

Fuse Box Location

The fuse panel is located behind an access panel on driver’s side edge of the instrument panel.

 

Fuse Box Diagram

Volkswagen Polo (9N; 2002 - 2009) - fuses and relay box diagram - passenger compartment
Volkswagen Polo (9N; 2002 – 2009) – fuses and relay box diagram – passenger compartment

 

Assignment of the fuses in the passenger compartment

Amps Function/component
1 10A Rear window wiper motor
2 5A Licence plate light
3 5A Rear left fog light bulb
Trailer socket, rear fog light
4 5A Cruise control system switch
Clutch pedal switch
Brake pedal switch
Radiator fan relay
Fuel pump control unit
5 5A Engine control unit
Exhaust gas recirculation
6 5A Headlight range control regulator
7 7.5A/5A 2002-2004:
Exhaust gas recirculation
Air-mass meter
Oil level sensor
Electrohydraulic steering
Crankcase breather heater element
2005-2009:
Oil level and oil temperature sender
Power steering control unit
Crankcase breather heater element
8 5A Onboard power supply control unit
Mirror heating
9 10A 2002-2004 (FSI):
Lambda probe
Crankcase heater
Pressure regulating valve
10 5A Mobile telephone operating electronics control unit (2006-2009)
Control unit with display for radio and navigation system
Onboard power supply control unit
Radio
11 5A Mirror adjustment switch
Folding exterior mirror control unit
12 5A Right tail light bulb
Right side light bulb
13 5A Left side light bulb
Left tail light bulb
14 10A Crankcase breather heater
Secondary air pump relay
Exhaust gas recirculation
Intake manifold flap
Hall sender
15 10A Multi-function switch
Automatic gearbox control unit
16 10A lntermittent wiper switch
Onboard power supply control unit
Rear window wiper motor
Windscreen and rear window washer pump
17 5A Engine control unit
18 5A Climatic, Climatronic, radiator fan control unit, navigation, circulation pump, illumination of functions, interior monitor sensor, mirror
19 10A Reversing light switch
Parking aid control unit
Left washer jet heater element
Right washer jet heater element
Selector lever illumination (2002-2004)
20 5A Control unit in dash panel insert
21 10A Right main beam bulb
22 10A Left main beam bulb
23 10A Traction control system switch
TCS and ESP button
Tyre pressure monitor display button
Steering angle sender, only models with ESP
ABS control unit
24 10A/15A 2002-2006:
Onboard supply control unit, tank filler flap locking motor
Onboard supply control unit, central locking motor in rear lid
2006-2009:
Heated driver seat regulator
Heated front passenger seat regulator
Heated front seats control unit
25 10A Injectors
Camshaft adjuster
Thermostat heater
Fuel purging valve
26 10A 2002-2004: Brake lights
2005-2009: Coolant pump relay (only BJX)
27 5A Steering angle sender
Control unit in dash panel insert
28 10A Onboard supply control unit, relay for interior lights
Door warning lamp relay
29 5A Climatronic control unit
Air conditioning system control unit
Mobile telephone operating electronics control unit
16-pin connector, diagnostics connection
30 5A Onboard power supply control unit, shift lock, rain sensor
31 25A Driver door control unit
Driver side window regulator motor
32 15A 2002-2004:
Seat heating
2005-2009:
Brake light switch
Brake light suppression relay
33 15A Alarm horn
34 15A/20A 2002-2004:
Socket in luggage compartment (Variant)
2005-2006:
12V socket
2006-2009:
Cigarette lighter
12V socket
Blocking diode
35 20A Sliding sunroof adjustment control unit
36 25A Fresh air blower switch
Fresh air blower control unit
37 15A/20A Ignition transformer
38 25A Rear left door control unit
39 25A Front passenger side door control unit
40 10A/20A/30A Engine control unit
41 15A Fuel pump
42 15A/20A NOx regulator, Lambda probe, exhaust gas cooling
43 15A Right headlight dipped beam bulb
Right headlight range control motor
44 15A Left fog light bulb
Right fog light bulb
45 15A Engine control unit
46 20A Onboard power supply control unit
Automatic intermittent wash and wipe relay
47 20A/30A Onboard power supply control unit
Heated rear window
48 15A Onboard power supply control unit, Turn signals
49 10A/15A 2002-2006:
Cigarette lighter
2006-2009:
Onboard supply control unit, tank filler flap locking motor
Onboard supply control unit, central locking motor in rear lid
50 15A 2002-2004:
Central locking
2005-2009:
Anti-theft alarm ultrasonic sensor
Comfort system central control unit
51 15A Control unit with display for radio and navigation system
Dipped headlight control unit, on/off for Coming home system
Radio
52 20A Headlight washer system relay
Onboard supply control unit
Treble tone horn, Bass tone horn
53 25A Rear right door control unit
54 15A Left headlight dipped beam bulb
Headlight range control motor

 

Relay panel

The relay panel is located under the driver’s side of the instrument panel.

Volkswagen Polo (9N; 2002 - 2009) - fuses and relay box diagram - passenger compartment (relay panel)
Volkswagen Polo (9N; 2002 – 2009) – fuses and relay box diagram – passenger compartment (relay panel)

 

Assignment of the fuses in the relay panel

Amps Description
1 2002-2004:
Driving school mode relay
2005-2009:
Secondary air pump relay (engine code BJX)
Folding exterior mirror control unit
2 2005-2009:
Folding exterior mirror control unit
Driving school mode relay
3 Glow plug relay (Diesel engines)
Motronic current supply relay (2002-2007)
4 Fuel pump relay
5 2002-2004:
Warning lamps relay
2005-2007:
Door warning lamps relay
Brake light suppression relay
6 Headlight washer system relay
7 2002-2004: Starter inhibitor relay
2005-2009: Dipped headlight control unit, on/off (coming home system)
8 Low heat output relay (Diesel engines)
Coolant pump relay (2005-2007, engine code BJX)
9 High heat output relay (Diesel engines)
10 Motronic current supply relay
Radiator fan relay (engine codes ASZ, BLT)
Current supply relay (2002-2004)
11 X-contact relief relay
12 Fuel supply relay
13 Fuel pump relay (Petrol engines)
14 40A Diesel engines fuses:
Heater element fuse 1
Heater element fuse 2
Heater element fuse 3
15 2002-2004:
Diesel direct injection system relay
2005-2009:
Terminal 30 voltage supply relay (Diesel engines)
Motronic current supply relay (Petrol engines, not engine codes BUD, BTS)
Fuel pump relay (2005-2007, engine codes BMD, BME)
F1 10A Trailer socket
F2 15A Heated driver seat regulator
Heated front passenger seat regulator
Heated driver seat control unit
Heated front passenger seat control unit
F3 10A/5A Driving school mode
Footwell light switch
Warning buzzer switch
Control unit in dash panel insert (South Africa, from 2006, 5A)
F4 10A Driving school mode
12V socket

 

Engine Compartment Fuse Box

Fuse Box Location

The main fuse box located on top of the battery in the engine compartment.

 

Fuse Box Diagram (version 1)

Volkswagen Polo (9N; 2002 - 2009) - fuses and relay box diagram - engine compartment (version 1)
Volkswagen Polo (9N; 2002 – 2009) – fuses and relay box diagram – engine compartment (version 1)

 

Assignment of the fuses in the engine compartment (version 1)

Amps Function/component
S162 175A Alternator
S163 110A Fuse holder B
S164 50A Power steering control unit
S176 50A Glow plug activation control unit
Engine glow plugs
Secondary air pump motor
S177 40A Radiator fan (models with air conditioning system or Climatronic)
S178 40A ABS control unit
S179 25A ABS control unit
S180 30A Radiator fan
S267
S268 5A Onboard power supply control unit
S269 5A Radiator fan control unit
S270
S271 5A Automatic gearbox control unit
S272
S273
S274

 

Fuse Box Diagram (version 2)

Volkswagen Polo (9N; 2002 - 2009) - fuses and relay box diagram - engine compartment (version 2)
Volkswagen Polo (9N; 2002 – 2009) – fuses and relay box diagram – engine compartment (version 2)

 

Assignment of the fuses in the engine compartment (version 2)

Amps Function/component
S162 175A Alternator
S163 110A Fuse holder B
S164 40A Radiator fan (models with air conditioning system or Climatronic)
S176 40A ABS control unit
S177 50A Power steering control unit
S178 50A Glow plug activation control unit
Engine glow plugs
Secondary air pump motor
S179 25A ABS control unit
S180 30A Radiator fan
S267 5A Radiator fan control unit
S268 10A ABS control unit
S269 5A Onboard power supply control unit
S270 5A Diesel direct injection system control unit (models with engine code BMT)
S271 5A Automatic gearbox control unit
S272
S273
S274

 

WARNING: Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.